AI-Optimized Additive

Smart tools for manufacturing high performance parts, in any material, 
with the touch of a button.

AON3D Hylo™

HIGH-TEMPERATURE
OPEN MATERIAL SYSTEM

Designed to close the gap between conventional manufacturing and additive, Hylo™ delivers industry-leading part performance and throughput while a fully automated printing experience and sensor-driven architecture enable new levels of accuracy and repeatability. Print stronger, larger, and faster in any material, no upgrades or unlock fees required.

AON3D Basis™ closes the loop in additive manufacturing. Manage your projects and printers, achieve new levels of repeatability and part performance with machine learning optimization, and access process logs to aid in part qualification and quality assurance, all from a central platform.

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GAME CHANGING DATA ANALYSIS

AON3D combines the low cost and material choice of open systems with the easy use and reliability of closed systems

AON3D’s smart software uses physics to make custom print settings for each part. When combined with Hylo’s built-in automation and live monitoring, the system makes parts that are more consistent and up to 85% stronger.

Easy Software for Better 3D Printing

Go from your 3D model to strong, high-quality parts in just a few clicks. The software makes the process simple and smooth.

  • Get Stronger, Better Parts with AI
  • Check Part Quality Fast
  • Make Printing Easy to Run and Manage

Game changing data analysis
In-process monitoring
Machine learning

Detailed Specifications

Printing Technology

Material Extrusion (MEX)

Similar to FDM/FFF

Build Volume

650 x 450 x 450 mm (XYZ)

25.6 x 17.7 x 17.7 inches

Build Platform Material

Auto-leveling with vacuum chuck
Swappable Build Surfaces:
CF PEEK, PEI, Garolite, and more (Reusable sheets or plates)

Build Platform Leveling

Adaptive mesh leveling

Tool Heads

Dual Independent (Composite-ready)

Layer Resolution

0.05-1.2mm 

Speeds

Travel Speed: 600mm/s

Print Speed: up to 500mm/s
Up to 100 mm^3/s or 360 cm^3/hr (Polymer dependent)

Filament Diameter

Standard 1.75mm Filament

Open Material System

Nozzle Sizes

0.2, 0.25, 0.3, 0.4, 0.6 (Standard), 0.8, 1.0, 1.2 mm

Position Accuracy

X/Y: ± 10 um Z: ± 1.5 um

Control Interface

12.3 in. LCD touch screen, cloud management

Recommended Slicer

SuperSlicer, PrusaSlicer
(All AON3D validated material profiles included. No internet connection required)

Sensors and Accessible Data

• Microstep logging (As-executed motion) 

• X/Y/Z linear encoders 

• Nozzle, chamber, and bed thermals 

• Nozzle force 

• Optical nozzle inspection camera 
• Automatic XY offset calibration 

• Filament feed rate 

• Filament diameter

• Filament feed tension/compression 

• Material storage temperature, humidity, and pressure 

• Ambient temperature, humidity, and pressure 

• 4K chamber camera (optional)

Extruder Temperature

500°C+

Build Plate Temperature

250°C

Chamber Temperature

250°C

Chamber Heat-Up Time

< 60 min (ambient to 250ºC)

Printing Modes

  • Single toolhead mode
  • Duplication mode (2026)
  • Multimaterial mode
  • Support mode (Water soluble, detergent soluble, breakaway)

Connectivity

Wi-Fi (Removable), Ethernet, USB port (File upload only)

Power Consumption

208-240VAC, 50 A, Single Phase

Machine Dimensions

Installed Dimensions:

1258 x 870 x 1892 mm (XYZ)

Space Requirements

2258 x 1470 x 2600 mm (XYZ)

Shipping Weight & Dimensions

Heavy Freight,650 kg

Materials

ABS, ASA, Nylon (PA 6, 6/66, 12), PAEK, PC, PEBA, PEEK, PEI (ULTEM™ 9085, 1010),PI, PEKK, PETG, PLA, POM, PP, PPSU, PSU, PVDF, TPE, TPU, and many more. Carbon fiber, glass fiber, Kevlar®, and ESD safe variants of the above. Various soluble and breakaway support materials.

Material Storage Capacity

Up to four 2.2 kg reels or two 5kg reels

Material Loading/Changeover

Fully Automated

Material Storage Dewpoint

-25ºC

Warranty

AON3D Warranty

AON3D Hylo™

Unfortunately, we can't post the price publicly. Give us a call, and we'll get you the details. 
 

We can schedule a 1-on-1 Presentation, provide budgetary quotes, and customize based on your organizations needs.  

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